Life sciences specialists reviewing analytical data in a laboratory

01Regulated manufacturing

Execution engineered for complex operations.

Process Core Engineering connects MSAT, process engineering, CQV, quality, and project delivery to move pharmaceutical and biotechnology programs from technical challenge to site readiness.

30+Years supporting Sanofi Toronto
7Connected technical disciplines
360Lifecycle coverage
24/7Operational readiness mindset

02What we bring

Technical depth without delivery gaps.

For more than three decades, Process Core Engineering has supported Sanofi Toronto directly as a vendor and service partner across manufacturing systems, facilities, utilities, validation, and capital projects.

Our teams integrate with Process Development, Manufacturing, Quality, Supply Chain, Regulatory, and Engineering to convert requirements into coordinated, compliant execution.

Professionals celebrating a successful collaboration
One accountable partner from definition through sustainment.

03Technical index

Services built around the manufacturing lifecycle.

Open each discipline for representative scope. Engagements can be focused or integrated across a full program.

01MSAT & process engineeringRobustness / scale-up / lifecycle
  • Process robustness, troubleshooting, and sustained performance.
  • Scale-up, comparability, process changes, and lifecycle optimization.
  • PPQ strategy, execution support, continued process verification, and data review.
  • Technology transfer from development and pilot scale to commercial manufacturing.
  • Bioreactors, CIP/SIP, formulation, buffer preparation, filtration, chromatography, and fill-system integration.
02Project management & deliveryControls / risk / readiness
  • End-to-end management for MSAT and process initiatives.
  • Critical-path scheduling, look-ahead planning, and readiness coordination.
  • Cost tracking, forecasting, scope, change, risk, and issue control.
  • Vendor coordination and stakeholder communication.
03Commissioning, qualification & validationFAT / SAT / IOQ / PQ
  • Full lifecycle CQV strategy, execution, oversight, and continued verification.
  • Deviation, RCA, CAPA, remediation, and requalification.
  • Process, utility, equipment, fill-finish, and packaging qualification.
  • Audit readiness aligned with cGMP and applicable FDA, EMA, and Health Canada expectations.
04Fill, fill-finish & packagingAseptic / inspection / packaging
  • Sterile and non-sterile filling support for vial, syringe, cartridge, and bottle lines.
  • Isolators, RABS, washers, depyrogenation, sterilization, and inspection.
  • Labelling, serialization, cartoning, case packing, and palletizing.
  • Capacity expansion, replacement, upgrades, and obsolescence management.
05Facilities, utilities & cleanroomsControlled environments / utilities
  • ISO-classified environments, HVAC zoning, pressure cascades, airflow, and qualification.
  • WFI, purified water, clean steam, process gases, compressed air, and nitrogen.
  • Chilled water, hot water, boilers, cooling towers, electrical distribution, and thermal systems.
  • Optimization, decommissioning, repurposing, and recommissioning.
06Quality, GMP & complianceGovernance / documentation / integrity
  • GMP governance of MSAT, process, and engineering execution.
  • Protocols, reports, validation documentation, and training materials.
  • Batch record review, data integrity, process improvement, and audit readiness.
07Digitalization & advanced engineeringPLC / DeltaV / data
  • Automation and controls expertise, including PLC and DeltaV platforms.
  • Digital tools supporting MSAT efficiency, data analysis, and validation.
  • CAD, data-driven commissioning, and software-enabled optimization.
Large-scale biopharmaceutical manufacturing area
01Large-scale MSAT
Qualified pharmaceutical process area
02CQV
Digital engineering and automation
03Digital engineering

04Delivery model

Four controls. One operating objective.

  1. 01
    Technical definition

    Clarify the process, compliance, schedule, and business outcomes.

  2. 02
    Integrated planning

    Connect disciplines, interfaces, quality systems, and readiness milestones.

  3. 03
    Controlled execution

    Manage scope, risk, vendors, documentation, and field delivery.

  4. 04
    Verified sustainment

    Transfer knowledge, confirm performance, and support continued control.

05Relevant experience

Work shaped inside demanding regulated environments.

Toronto / Canada

Sanofi

More than three decades of direct vendor support across validation, MSAT, facilities, utilities, equipment, data integrity, decommissioning, and quality oversight.

United States

FUJIFILM Diosynth

MSAT, engineering, and capital-project execution within large-scale biologics manufacturing programs.

Canada / United States

Pfizer

Turnkey API and biologics process equipment and utilities from design through commissioning and validation.

Additional environments

Broad industry

Additional experience across Merck, Eli Lilly, Amgen, Lonza, Biogen, GSK, and other regulated organizations.

Organization names describe relevant project experience. No endorsement, sponsorship, or affiliation is implied.

06Project inquiry

Put the next milestone in motion.

Tell us about the process, equipment, facility, or program challenge. We will respond with the right technical conversation.

Contact directly